FactoryFlow

Complex Recipes

Detailed cost and process analysis for assemblies.

Standard Pump Assembly Recipe

Assembly: P-100 Standard Water Pump

Finished Product Price

$99.99

Total Cost

$55.60

Per Unit

Process Cost

$23.00

125 mins total

Material Cost

$32.60

6 materials

Process Steps

StepMachineTime (min)CostActions
Housing MillingCNC Mill X515$2.50
Impeller CastingCasting Unit 325$4.25
Motor WindingWinding Machine B30$7.50
Shaft LathingLathe Z-1010$1.75
Sub-AssemblyRobot Arm RA-00720$3.00
Final AssemblyAssembly Line 115$2.25
Quality CheckVision System V25$1.00
PackagingWrapper W-5005$0.75

Raw Materials

MaterialSupplierCostActions
Aluminum IngotMetal Inc.$12.50
Copper Wire (spool)Conductors Co.$8.75
Steel RodMetal Inc.$3.20
Bearing SetMotion Parts$4.50
Gasket & Seal KitSeals & Gaskets LLC$2.15
Housing Screws (100)Fasteners Direct$1.50

Quality & Output Report

First Pass Yield96.5%
Defect Rate3.5%
Products Out1500 units

Common Defects Breakdown

Casting porosity
45.0%
Incorrect winding
30.0%
Seal leakage
15.0%
Cosmetic scratch
10.0%
All costs are estimates based on the current recipe configuration.